9.1.6. Assembly of the engine

Before installation of a head of cylinders of operation on assembly of the engine are carried out in the order described in section 2.
After installation of a head of cylinders wrap in it spark plugs and sensors of the index of temperature of cooling liquid and a control lamp of pressure of oil.

Fig. 9.8. Removal of knots of the cooling system: 1 – sensor of the index of temperature of cooling liquid; 2 – the taking-away branch pipe of the cooling shirt; 3 – a liquid supply hose from a heater; 4 – a hose of removal of liquid to a heater; 5 – the bringing pipe of the pump of cooling liquid; 6 – thermostat

Establish on a head of cylinders the taking-away branch pipe 2 (see fig. 9.8) cooling shirts with laying and fix it by two nuts. Establish laying and attach a flange of the bringing pipe 5 of the pump of cooling liquid to the block of cylinders. Put on the hoses going to the thermostat a branch pipe and the bringing pipe, install the thermostat 6 and fix hoses by collars.
Install on a head of cylinders the case of auxiliary units with a sealing ring and fix it by a bolt. At installation of the case pay special attention to the provision of a sealing ring in a flute as at an inhaling of nuts its vyskakivaniye from a flute and a zakusyvaniye between edges of a flute and a surface of a head of cylinders is possible. If the sealing ring has zakusyvaniye traces, it needs to be replaced with new.
According to indications of subsection. "The fuel pump" in this section establish a heat-insulating pro-rate with laying, a pusher and the fuel pump.

Fig. 9.9. Installation of the sensor distributor of ignition. The arrow showed an adjusting ledge on the case of auxiliary units

Oil engine and put on a sealing ring an ignition sensor distributor flange. Attach the sensor distributor to the case of auxiliary units in such situation that average of risk on a flange of the sensor distributor was against an adjusting ledge on the case of auxiliary units (fig. 9.9). At the same time establish an arm of wires of high voltage under the top nut of fastening.
The roller of the sensor distributor of ignition connects to a camshaft shaft only in one situation. Therefore before installation turn the roller so that cams of the coupling of the roller entered camshaft shaft grooves.

Fig. 9.10. Installation of an inlet pipe and final collector: 1 – final collector; 2 – an arm of the bringing pipe of the pump of cooling liquid; 3 – inlet pipe; 4 – zabornik of warm air

Put on hairpins of a head of cylinders of laying, establish a final collector of 1 (fig. 9.10) and tighten the central nut of its fastening. Then establish an inlet pipe 3, a zabornik 4 warm air, an arm 2 bringing pipes of the pump of cooling liquid and fix them by nuts.
Establish a hose of the exhaust ventilation of a case and fix it by collars on branch pipes of the block and a cover of a head of cylinders. Establish the index of level of oil.
Fig. 9.6. Removal of the generator: 1 – tension level; 2 – generator; 3 – arm of fastening of the generator; 4 – generator drive belt; 5 – generator drive pulley

Put on a pulley of the drive of the generator a bent shaft and fix it by a bolt with a washer. Establish a tension level 1 (see fig. 9.6) and the generator. Put on a belt pulleys of a bent shaft and the generator and adjust its tension as it is specified in the head "Generator" in this section.
Install the heat-insulating carburetor screen, a pro-rate and the carburetor. Fix it by nuts and close from above a technological cap.

       PREVENTION
Fastening (or pulling up of nuts) the heated carburetor is not allowed. The moment of an inhaling of nuts of fastening of the carburetor see the appendix 1.

Establish a hose of supply of gasoline from the fuel pump to the carburetor and fix it by collars. Establish a hose of the vacuum regulator of the sensor distributor of ignition, and also hoses of a supply and removal of liquid from the cooling system to the carburetor.
Establish on the taking-away branch pipe of a head of cylinders and on the bringing pipe of the pump of cooling liquid the hoses going to a heater, and fix them by collars.
Fig. 9.5. Removal of the fuel pump and sensor distributor of ignition: 1 – ignition sensor distributor; 2 – arm of fastening of high-voltage wires; 3, 5 – sealing rings; 4 – case of auxiliary units; 6 – heat-insulating pro-rate; 7 – pusher; 8 – fuel pump

Connect wires of high voltage to the sensor distributor of ignition and to spark plugs. Fix a comb of wires in an arm 2 (see fig. 9.5).
Fill in oil in the engine through a mouth on a cover of a head of cylinders.